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ASHRAE Laboratory Design Guide: Planning and Operation of Laboratory HVAC Systems, 2nd Ed., 2015
- Contents
- Preface
- Acknowledgments
- Abbreviations and Acronyms
- 1 - Introduction [Go to Page]
- Overview
- Organization
- Reference Sources [Go to Page]
- Professional Associations and Societies
- Research Institutions
- Government Offices and Regulators
- Design Forums and Publications
- Related ASHRAE Technical Committees (TCs)
- References
- 2 - Background [Go to Page]
- Overview
- Laboratory Types [Go to Page]
- Biological Laboratories
- Chemical Laboratories
- Physical Laboratories
- Support Spaces
- Laboratory Equipment [Go to Page]
- Fume Hoods
- Biological Safety Cabinets
- Flammable and Solvent Storage Cabinets
- References
- 3 - Design Process [Go to Page]
- Overview
- Design Requirements [Go to Page]
- Code Compliance and Industry Standards
- Risk Assessment
- IAQ Requirements
- System Sizing [Go to Page]
- Table 3-1 Sample Format for Documenting Airflow Requirements
- Table 3-2 Basis of Design Documentation
- Figure 3-1 Laboratory Equipment Loads
- Figure 3-2 Pressure- Mapping Process
- System Selection
- Vibration, Acoustical, and Seismic Requirements
- Air Treatment
- Stack Design Criteria
- Energy Recovery Options
- Control Strategies
- TAB and Certification Requirements
- O&M Requirements
- Commissioning Integration
- Economic Evaluation
- Special Requirements for Microbiological and Biomedical laboratories
- Assessing Ventilation Effectiveness
- Sustainability Goals and Strategies
- References
- 4 - Laboratory Planning [Go to Page]
- Overview
- Risk Assessment
- Environmental Requirements [Go to Page]
- Temperature
- Humidity
- Air Quality
- Vibration
- Appliances and Occupancy [Go to Page]
- Appliance Loads
- Lighting
- Occupants
- Pressure Relationships [Go to Page]
- Figure 4-1 Pressure Relationship Terminology
- Negative Pressure Room
- Positive Pressure Room
- Neutral Pressure Room
- Anteroom
- Transfer Air
- Ventilation and IAQ [Go to Page]
- Supply Air/Exhaust Air Treatment Requirements
- Laboratory Codes, Standards, and References
- Integration of Architecture and Engineered Systems [Go to Page]
- Building Concept [Go to Page]
- Table 4-1 Summary of Codes, Standards, and References Pertaining to Laboratories
- Utility Distribution
- Laboratory Layout Approaches
- Specific Layout Issues
- Development of Planning Documents
- References
- 5 - Exhaust Hoods [Go to Page]
- Overview [Go to Page]
- Defining Exhaust Hoods
- Types of Exhaust Hoods [Go to Page]
- Chemical Fume Hoods [Go to Page]
- Figure 5-1 Typical Components of a Fume Hood
- Figure 5-2 Typical Sash Configurations
- Biological Safety Cabinets [Go to Page]
- Figure 5-3 Class I BSC
- Figure 5-4 Class II Type A1 BSC
- Figure 5-5 Class II Type A2 BSC
- Figure 5-6 Thimble Connection for Class II Type A1 and A2 BSCs
- Figure 5-7 Class II Type B1 BSC
- Figure 5-8 Class II Type B2 BSC
- Figure 5-9 Class III BSC
- Other Hood Types [Go to Page]
- Figure 5-10 Slot Hood
- Figure 5-11 Canopy Hood
- Figure 5-12 Snorkel
- Selection of Exhaust Hoods [Go to Page]
- Figure 5-13 Exhaust Hood Selection Matrix
- Constant Volume versus Variable Air Volume
- Energy Efficiency
- Hood Performance Verification and Continuous Monitoring [Go to Page]
- ASHRAE Standard 110
- ANSI/AIHA/ASSE Z9.5
- Other Sources of Information
- References
- 6 - Primary Air Systems [Go to Page]
- Overview
- Zone Air Distribution [Go to Page]
- Room Air Velocities
- Relative Device Locations
- Device Types [Go to Page]
- Figure 6-1 Generic Air Jet Characteristics
- Figure 6-2 Nondirectional versus Laminar Flow
- Figure 6-3 Perforated Supply Systems
- Figure 6-4 Sectional View
- Figure 6-5 Plan View
- Table 6-1 T50/L Ranges
- Figure 6-6 Layout of Laboratory and Diffuser Selection
- Figure 6-7 Misapplication of Diffuser Layout
- Off-Peak Loads and Balancing
- Zone Heating [Go to Page]
- Baseboard Heating [Go to Page]
- Figure 6-8 Zone Heating Options
- Radiant Panel Heating
- Supply Air Heating
- Exhaust Air System [Go to Page]
- Figure 6-9 Typical Laboratory Module
- Figure 6-10 Air Systems in a Typical Laboratory
- Determine Type of Exhaust System [Go to Page]
- Figure 6-11 Constant-Volume Laboratory Ventilation Control
- Figure 6-12 Generic Airflow Controller
- Figure 6-13 VAV Laboratory Ventilation Control
- Determine Separation of Exhaust System
- Accomplish Duct Layout and Design [Go to Page]
- Figure 6-14 Dedicated Exhaust Systems—Single-Story Building
- Figure 6-15 Dedicated Exhaust Systems—Multistory Building
- Figure 6-16 Manifolded Exhaust System—Pressure Dependent
- Figure 6-17 Manifolded Exhaust System—Pressure Independent
- Figure 6-18 Manifolded Exhaust System—Single-Story Building
- Figure 6-19 Manifolded Exhaust System—Multistory Building
- Accomplish Fume Exhaust Stack Design
- Select Fume Exhaust Fans [Go to Page]
- Figure 6-20 Exhaust Fan Pressure Relationships
- Figure 6-21 Centrifugal Fan Isometric
- Table 6-2 Centrifugal Fan Type Application
- Figure 6-22 Centrifugal Fan Performance Characteristics
- Figure 6-23 Direct-Drive In-Line Bifurcated Mixed-Flow Fan
- Figure 6-24 Mixed-Flow Fan Performance
- Figure 6-25 Fan-Powered Venturi for Perchloric Acid Fume Hoods
- Figure 6-26 Centrifugal Induced Draft Dilution Fan
- Figure 6-27 In-Line Mixed-Flow Induced Draft Dilution Fan
- Figure 6-28 Typical VAV Exhaust Control Components
- Figure 6-29 Laboratory Exhaust Fan Bypass Air Plenum
- Figure 6-30 Isolation and Bypass Dampers
- Supply Air System [Go to Page]
- Verify Supply Air Quantity [Go to Page]
- Table 6-3 Exhaust and Supply Air Systems
- Select Specific System Type [Go to Page]
- Figure 6-31 Constant-Volume Terminal Reheat System
- Figure 6-32 Central Triple-Deck Multizone AHU
- Figure 6-33 Multizone Constant-Volume System
- Figure 6-34 Typical Laboratory VAV System
- Figure 6-35 Single-Duct VAV System
- Figure 6-36 Typical Dual-Duct VAV System
- Figure 6-37 Typical Unitary System Layout
- Figure 6-38 Active Beam
- Figure 6-39 Passive Beam
- Evaluate Need for Auxiliary Air Supply [Go to Page]
- Table 6-4 Auxiliary Air Heating Options
- Figure 6-40 Auxiliary Air Impact on Space Conditions
- Select Air-Handling Unit [Go to Page]
- Figure 6-41 Typical AHU
- Table 6-5 Laboratory Filtration Options
- Figure 6-42 Plenum Fan Array
- Determine Control Strategy
- Duct Construction [Go to Page]
- General Parameters [Go to Page]
- Table 6-6 SMACNA Duct Sealing Classes
- Table 6-7 Applicable Leakage Rates
- Table 6-8 Leakage as a Percentage of Airflow
- Figure 6-43 Duct Leakage Testing Apparatus
- Table 6-9 Chemical-Resistant Properties and Flame Ratings
- Table 6-10 Exhaust Duct Velocities
- Energy Efficiency [Go to Page]
- Fan System Efficiency [Go to Page]
- Table 6-11 Potential for Fan Energy Savings in Traditional Laboratory Designs
- Airflow
- System Pressure Drop
- Air Recirculation
- Heat Recovery
- Reduced Room Ventilation Rates
- References
- Bibliography
- 7 - Process Cooling [Go to Page]
- Overview
- Types of Water-Cooled Loads [Go to Page]
- Lasers
- Centrifuges
- Vacuum and Diffusion Pumps
- Other
- Water Treatment and Quality Requirements
- Temperature and Pressure Requirements
- System Pumping Configurations [Go to Page]
- System Basics
- Pumping Subsystems
- Systems Design Procedure
- References
- 8 - Air Treatment [Go to Page]
- Overview
- Requirements for Acceptable and Safe Levels of Pollutants [Go to Page]
- Allowable Concentration Limits [Go to Page]
- Table 8-1 Estimated Emission Rates and Health Thresholds for Selected Chemicals
- Consequences of Exposure to Excessive Concentrations
- Air Treatment Technologies [Go to Page]
- Fan-Powered Dilution
- Filtration [Go to Page]
- Figure 8-1 Typical Fibrous Media Unit Filters
- Figure 8-2 Typical Filter Housing
- Scrubbing
- Condensing
- Oxidation
- References
- Bibliography
- 9 - Exhaust Stack Design [Go to Page]
- Overview
- Elements of Stack Design [Go to Page]
- Stack Design Parameters [Go to Page]
- Figure 9-1 Plume Rise
- Table 9-1 Terrain Factors
- Figure 9-2 Stack Downwash
- Figure 9-3 Wind Calculation from Meteorological Station to the Point of Interest
- Airflow Around Buildings [Go to Page]
- Figure 9-4 Flow Patterns around Rectangular Buildings
- Figure 9-5 Adjacent Building Effect on Stack Plume
- Figure 9-6 Exhaust Plume Impacting the Side Wall of a Neighboring Downwind Taller Building
- Figure 9-7 Exhaust Plume Caught in the Wake of a Neighboring Upwind Taller Building
- Design Issues [Go to Page]
- Figure 9-8 Best, Good, and Poor Exhaust Stack Design
- Causes of Problems [Go to Page]
- Figure 9-9 Turbulent and Recirculating Zones on a Building
- Figure 9-10 Flow Patterns around Two Buildings
- Dispersion Modeling [Go to Page]
- Emissions Characterization
- Dispersion Models
- References
- Bibliography
- 10 - Energy Recovery [Go to Page]
- Overview
- Air-to-Air Energy Recovery [Go to Page]
- Sensible Energy Recovery Equipment [Go to Page]
- Figure 10-1 Runaround Loop Recovery System
- Figure 10-2 Heat Pipe Recovery System
- Figure 10-3 Heat Pipe Operation
- Figure 10-4 Heat Wheel Recovery System
- Figure 10-5 Fixed-Plate Heat Exchanger Recovery System
- Figure 10-6 Sealed-Tube Thermosiphon Recovery System
- Figure 10-7 Coil Loop Thermosiphon Recovery System
- Figure 10-8 Reverse-Flow Plate Exchanger Recovery System
- Enthalpic Energy Recovery Processes
- Water-to-Air Energy Recovery [Go to Page]
- Refrigeration Machine Energy Recovery [Go to Page]
- Figure 10-9 Psychrometrics of Evaporative Cooling
- Condenser Water Energy Recovery [Go to Page]
- Figure 10-10 Dual- Condenser System
- Figure 10-11 Double-Bundle and Dual- Condenser System Arrangement
- Hot-Water Waste Energy Recovery
- Selection Parameters [Go to Page]
- Table 10-1 Comparison of Air-to-Air Energy Recovery Devices
- Laboratory Requirements
- Climate
- Exhaust and Supply Locations
- Economics
- References
- 11 - Controls [Go to Page]
- Overview
- Constant-Volume versus Variable-Air-Volume Fume Hood Control
- Air Control Devices [Go to Page]
- Airflow Measurement Devices [Go to Page]
- Table 11-1 Pressure Transducer Errors
- Source Containment and Exhaust Device Controls [Go to Page]
- Fume Hoods [Go to Page]
- Figure 11-1 Typical Constant- Volume Fume Hood
- Figure 11-2 Typical Control Schematic for Constant- Volume Fume Hood
- Figure 11-3 Typical Control Schematic for VAV Fume Hood with Sidewall Face Velocity Sensor
- Figure 11-4 Typical Control Schematic for VAV Fume Hood with Sash Position Sensor
- Other Exhaust Devices [Go to Page]
- Figure 11-5 Typical Control Schematic for Two-Position Snorkel
- Figure 11-6 Typical Control Schematic for BSC
- Figure 11-7 Typical Control Schematic for Flammable and Solvent Storage Cabinet
- Figure 11-8 Typical Control Schematic for Canopy Hood Used for Direct Exhausting
- General Laboratory Exhaust
- Room Pressurization Control [Go to Page]
- Figure 11-9 Room Pressurization to Prevent Contamination Spread
- Figure 11-10 Leakage Area versus Flow Rate
- Direct Pressure Control [Go to Page]
- Figure 11-11 Typical Control Schematic for Direct Pressure Control
- Volumetric Offset Control [Go to Page]
- Figure 11-12 Typical Control Schematic for Volumetric Offset Control
- Figure 11-13 Specifying Control Components for Volumetric Offset
- Cascade Control
- Dilution Ventilation and Minimum Ventilation Rates [Go to Page]
- Figure 11-14 Typical Control Schematic for Cascade Control
- Unoccupied Setback Control of Minimum Ventilation Rates
- Demand-Based Control [Go to Page]
- Figure 11-15 HVAC Energy Use Breakdown
- Room Temperature Control [Go to Page]
- Hydronic Room Cooling [Go to Page]
- Figure 11-16 Typical Cross Section of an Active Beam
- Central System Level Control [Go to Page]
- Air-Handling Unit
- Exhaust Fans
- Emergency Modes of Operation
- Animal Facilities
- References
- 12 - Airflow Patterns and Testing Procedures [Go to Page]
- Overview
- Airflow Patterns and Direction [Go to Page]
- Minimizing the Spread of Contaminants [Go to Page]
- Figure 12-1 Flow from Clean to Dirty
- Determining the Proper Airflow Pattern [Go to Page]
- Figure 12-2 Conflicting Airflow to Fume Hoods
- Figure 12-3 Acceptability of Air Transfer
- Air Introduction
- Special Requirements for Critical Systems
- Testing, Adjusting, and Balancing [Go to Page]
- Air and Hydronic System Balancing
- Ductwork pressure Testing
- Equipment Balancing
- General TAB Standards
- Laboratory Testing Requirements [Go to Page]
- Figure 12-4 Periodic Laboratory Equipment and System Testing
- Fume Hood Face Velocity and Performance Testing
- Biological Safety Cabinet Performance Testing
- Verification of Room Pressurization
- References
- 13 - O&M for Ventilation and Exhaust Systems [Go to Page]
- Overview
- Maintenance of Equipment and Systems [Go to Page]
- Fume Hoods
- Biological Safety Cabinets
- Ventilation and Exhaust Systems
- Decontamination of Existing Laboratories
- Cost Information [Go to Page]
- Operation Cost
- Energy Cost
- Maintenance Cost
- Training [Go to Page]
- Maintenance Staff
- Occupants
- References
- 14 - Laboratory Commissioning Process [Go to Page]
- Overview
- Commissioning Process
- Predesign Phase [Go to Page]
- Establishing Project Goals and Expectations
- Commissioning Plan
- Design Phase [Go to Page]
- Basis of Design
- Construction Documents
- Construction Phase [Go to Page]
- Mock-Ups
- Construction Checklists
- Review of Submittals
- System Verification
- Acceptance Phase [Go to Page]
- Control System
- Exhaust Hoods and Systems
- Occupancy and Operations Phase [Go to Page]
- Documentation
- Training
- Audits of Laboratory Systems
- Ongoing Commissioning
- Commissioning of Existing Buildings (Retrocommissioning)
- References
- 15 - HVAC System Economics [Go to Page]
- Overview
- Initial Cost [Go to Page]
- Central Air-Handling Equipment
- Exhaust System Equipment
- Life-Cycle Cost [Go to Page]
- Cost Factors
- Example LCCA Calculation
- 16 - Microbiological and Biomedical Laboratories [Go to Page]
- Overview
- Introduction to Biological Containment [Go to Page]
- Elements
- Risk Assessment
- Containment Barriers
- Reference Standards and Design Guidelines
- Definitions
- Biosafety Level Classification [Go to Page]
- Figure 16-1 Four Biosafety Levels
- Figure 16-2 Four Biosafety Laboratory Levels
- (A)BSL-1
- (A)BSL-2
- (A)BSL-3 [Go to Page]
- Figure 16-3 Scientist Examining Specimens in a BSL-3 Laboratory
- BSL-3Ag (BSL-3 AGRICULTURAL LARGE-ANIMAL FACILITIES) [Go to Page]
- Figure 16-4 Heat Treatment EDS Schematic
- BSL-4 [Go to Page]
- Figure 16-5 Essential Features of a BSL-4 Facility
- Figure 16-6 Components of a Class III BSC
- Figure 16-7 Layers of Containment in a BSL-4 Suit Laboratory
- Figure 16-8 Inflatable-Gasket APR Door System
- Figure 16-9 Laboratory Technicians Working in a BSL-4 Suit Laboratory
- Figure 16-10 Typical Chemical Shower
- Figure 16-11 Double HEPA Laboratory Exhaust Filtration System
- Containable Spaces
- Users’ Program Requirements [Go to Page]
- Figure 16-12 Animal Facility Diagrammatic Model Showing Basic Flows and Relationships
- Engineering Considerations [Go to Page]
- Systems Overview
- Ventilation Rates
- Space Pressurization and Airflow
- Solid Waste Decontamination Methods
- System Redundancy Measures
- Air Distribution
- Operational Considerations
- Special Animal Considerations [Go to Page]
- Operational and Safety Protocols
- Ventilated Cage Rack Systems [Go to Page]
- Figure 16-13 A Typical Cage Rack System for Mice
- Environmental Conditions
- Sanitation and Cleanability
- References
- Bibliography
- 17 - CFD Modeling of Laboratory Ventilation [Go to Page]
- Overview
- Uses of CFD in Laboratories [Go to Page]
- Design of Supply Diffusers [Go to Page]
- Figure 17-1 Example Room Layout
- Figure 17-2 Comparison of Two Diffuser Configurations to Ideal Uniform Supply
- Thermal Comfort and Cooling Requirements
- Other Safety and Comfort Issues
- Introduction to CFD Modeling [Go to Page]
- Figure 17-3 Example CFD Output— Single Cross-Section of Velocities
- Types of CFD Models
- Typical Stages in CFD Computations
- Recommendations for Conducting CFD Modeling
- Interpreting CFD Results [Go to Page]
- Ventilation Effectiveness and Age of Air [Go to Page]
- Figure 17-4 Incorrect Modeling of Supply Momentum
- Figure 17-5 Corrected Momentum to Match Diffuser Throw Data
- Thermal Comfort
- Fume Hood Leakage
- Room Air Currents
- Concentration Levels from a Spill or Vapor Release
- References
- 18 - Sustainable Design [Go to Page]
- Overview
- High-Performance Building Design Process
- Computer Modeling [Go to Page]
- Energy Modeling [Go to Page]
- Figure 18-1 Baseline Building Energy Use
- Figure 18-2 Proposed Building Energy Use
- Figure 18-3 Energy Consumption Benchmarking (kW·h/ft2/yr)
- Exergy Analysis
- Life-Cycle Cost Analysis
- Building Information Modeling (BIM)
- Green Tips for Laboratories [Go to Page]
- Minimizing Natural Resources Consumption [Go to Page]
- Figure 18-4 Rainwater Recovery
- Protecting the Environment
- Energy Efficiency—Design [Go to Page]
- Table 18-1 Effect of Reducing Air Changes
- Figure 18-5 Conventional System
- Figure 18-6 Modified Conventional System
- Figure 18-7 Fan-Coil and Separate General Laboratory Exhaust
- Figure 18-8 Active Beams and Separate General Laboratory Exhaust
- Table 18-2 Example of Real Laboratory Building’s Airflow
- Figure 18-9 Direct-Drive Coupling
- Table 18-3 Summary of Design Practice for Laboratory HVAC Systems
- Energy Efficiency—Recovery [Go to Page]
- Figure 18-10 Low- Temperature Heating Loop
- Energy Efficiency—Source [Go to Page]
- Figure 18-11 Direct-Contact Boiler (Natural Gas)
- Energy Efficiency—Controls
- On-Site Energy Production
- Ongoing Commissioning [Go to Page]
- Operation/Description Manual
- Laboratory Sustainability Checklist [Go to Page]
- Figure 18-12 Airflow Tracking
- Table 18-4 Laboratory Sustainability Checklist
- References
- Index [Go to Page]