Scope
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1
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Referenced Documents
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2
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Terminology
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3
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Summary of Test Method
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4
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Significance and Use
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5
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Apparatus and Installation
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6
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 Intake Air System
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6.2.1
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 Exhaust System
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6.2.2
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 Fuel System
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6.2.3
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 Oil Consumption System
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6.2.4
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 Engine Oil System
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6.2.5
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  Oil Heating System
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6.2.5.1
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  Oil Sample Valve
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6.2.5.2
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 Engine Coolant System
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6.2.6
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 Engine Instrumentation
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6.2.7
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Reagents and Materials
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7
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Oil Samples
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8
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Preparation of Apparatus
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9
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 General Engine Assembly Practices
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9.1
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 Complete Engine Inspection
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9.2
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 Copper Components
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9.3
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 Engine Lubricant System Flush
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9.4
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 Engine Piston Cooling Jets
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9.5
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 Engine Measurements and Inspections
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9.6
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 Cylinder Head
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9.7
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 Valve Guide Bushings
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9.8
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 Fuel Injector
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9.9
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 Piston and Rings
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9.10
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 Cylinder Liner
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9.11
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 Compression Ratio
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9.12
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 Engine Timing
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9.13
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 Engine Coolant System Cleaning Procedure
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9.14
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Calibration and Standardization
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10
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 Test Cell Instrumentation
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10.1
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 Instrumentation Standards
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10.2
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 Coolant Flow
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10.3
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 Re-calibration Requirements
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10.4
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 Fuel Injectors
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10.5
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 Air Flow
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10.6
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 Intake Air Barrel
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10.7
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 Fuel Filter
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10.8
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 Oil Scale Flow Rates
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10.9
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 Calibration of Test Stands
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10.10
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 Extending Test Stand Calibration Period
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10.11
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 Test Run Numbering
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10.13
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 Humidity Calibration Requirements
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10.14
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 Calibration of Piston Deposit Raters
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10.15
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Procedure
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11
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 Engine Break-in Procedure
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11.1
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 Cool-down Procedure
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11.2
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 Warm-up Procedure
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11.3
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 Shutdowns and Lost Time
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11.4
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 Periodic Measurements
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11.5
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 Engine Control Systems
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11.6
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  Engine Coolant
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11.6.1
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  Engine Fuel System
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11.6.2
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  Engine Oil Temperature
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11.6.3
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  Exhaust Pressure
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11.6.4
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  Intake Air
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11.6.5
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 Post-Test Procedures
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11.7
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  Piston Ring Side Clearances
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11.7.1
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  Piston Ratings
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11.7.2
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   Referee Ratings
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11.7.3
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  Ring End Gap Increase
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11.7.4
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  Cylinder Liner Wear
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11.7.5
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  Cylinder Liner Bore Polish
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11.7.6
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  Photographs
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11.7.7
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Calculation and Interpretation of Results
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12
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 Test Validity
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12.1
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 Calculations
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12.2
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  Quality Index
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12.2.1
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  Oil Consumption
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12.2.2
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Report
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13
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 Forms and Data Dictionary
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13.1
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 Test Validity
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13.2
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 Report Specifics
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13.3
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Precision and Bias
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14
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 Precision
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14.1
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 Bias
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14.1.4
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Keywords
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15
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Annexes
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Engine and Parts Warranty
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Annex A1
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Instrument Locations, Measurements, and Calculations
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Annex A2
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Cooling System Arrangement
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Annex A3
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Intake Air Mass Flow Sensor Installation
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Annex A4
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Fuel System Design and Required Components
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Annex A5
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Oil System
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Annex A6
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Exhaust and Intake Barrel Piping
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Annex A7
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Humidity Probe Installation (Location)
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Annex A8
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Return Goods Authorization (Claim Form)
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Annex A9
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Engine Assembly Information
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Annex A10
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Flushing Instructions and Apparatus
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Annex A11
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Warm-up, Cool-down and Testing Conditions
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Annex A12
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Piston and Liner Rating Modifications
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Annex A13
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Additional Report Forms
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Annex A14
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Test Report Forms
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Annex A15
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Appendixes
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Various Examples for Reference Purposes
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Appendix X1
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Safety
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Appendix X2
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